Overhead conveyors can utilize a single rail or multiple drives, manual or power with an enclosed track, monorail, chain power track or gravity track. Overhead conveyors provide numerous advantages including labor cost, speed, workflow, visibility throughout the facility, safety and space utilization.
Vertical Reciprocating Conveyors – VRC’s:
Sortation Conveyors – The Road to the Final Destination
Sortation conveyors begin their work once information is received as to where the carton, case or tote is to divert. The information is housed in one of three intelligent tracking methods: programmable logic controllers, relays or computers. It tracks the carton, case or tote and once it reaches the diversion point, the intelligent tracking directs it to its next path informing the sorter the most efficient and safe way to travel until it reaches its final destination.
Sortation conveyors are often used when a large amount of cases, cartons, totes or other materials move in large amounts to another location. Sortation conveyors can manage a variety of sizes and weights which is why they are a perfect solution for full case or order picking environments where loose items need to be consolidated.
Since sortation conveyors can be implemented in a variety of ways in order to best satisfy your business requirements, Ellis Systems can conduct a thorough analysis of your environment and processes in order to recommend the best sorter technology that has been proven and implemented in a variety of applications.
Sort your products fast and efficiently without human intervention to keep your workers and products safe.
Conveyors that Connect for a Fully Integrated Cycle
Conveyors in manufacturing, warehouse and distribution are widely used in order to transport heavy materials to sensitive goods in a quick, efficient manner to its end destination. Conveyors can move in a straight, bi-directional, or through directional changes and elevations. Conveyors provide a safe transport by controlling the movement made for the various size boxes, totes, pallets, cases and more.
Conveyor Systems in Order Fulfillment
Integrating order fulfillment conveyors and put away conveyors brings orders to a specific location for packing or even additional picking. A variety of conveyors can be used including the power roller conveyors that are situated in front of the picking station. Once items are picked, it is placed into the box, tote or carton and moves to the next zone for further fulfillment until complete.
The same system can also be used to put away items or replenish goods to where the picking line originates. The order picker simply takes the items, carton or box, removes it from the roller conveyor and replaces the items so it’s ready for more order fulfillment.
Powered Roller Conveyor Keep It Light, Keep It Moving
Powered conveyors are an automatic way of moving product from location to its next location or final destination. Depending on your application, overall there are 3 types of powered roller conveyors belt conveyor, accumulation conveyor and chain conveyor. Powered roller conveyors have individual motors inside each roller that is activated when the box, totes, pallet or items move down the line.
Gravity Conveyors Saves Energy
Gravity conveyors use the natural force of gravity to move boxes, totes, or cartons. For a gravity conveyor to work its best, the conveyor is situated on an include or a worker will need to push it along the line. Gravity conveyors can use roller, skate wheel, ball transfer, curves or spurs.
Belt Conveyors for a Smooth Surface
Belt conveyors move goods, loose goods or delicate items down a flat surface. The electric motors move the belt in a roll mounted fashion: after it passes on top, it passes underneath until it reaches full cycle where it starts again. The conveyor belt comes in a variety of surfaces such as fabric, rubber, leather, metal or plastic depending on industry.
Pallet Conveyor for the Heavy Load
Pallet handling conveyors or chain conveyors are used to move heavy goods with a variety of pallet surfaces. Wooden pallets break, plastic and foam pallets are frequently found and need the durability and flexibility to handle all variations. Use a drag chain pallet conveyor or roller pallet conveyor to integrate into a conveyor system such as chain driven live roller, accumulation line or turntable.
Accumulation Conveyor for Speed Adjustment
Accumulation conveyors manages the movement of totes, boxes, cartons or goods in a holding pattern. Accumulation conveyors adjust the amount of pressure in 3 ways: medium pressure, zero pressure and zero contact depending on the products being moved. The accumulation technology allows the products to be slowed down by zone and speeds up in between maximizing its time and efficiency.